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GeoAI and AI GIS Analytics for Predictive Maintenance AI IoT: Drone Inspection of Electrical Distribution Networks

Introduction: The Challenge of Efficient Wide-Area Inspection

Utilities required efficient wide-area inspection that reduces costly manual patrols, prioritises critical defects, and seamlessly integrates with asset registers and work-order systems. This demanded an automated smart infrastructure solution capable of detecting subtle faults on medium-voltage overhead networks, driving a modern approach to IoT product engineering.

Solution Overview: GeoAI-Powered Drone Workflow

EurthTech delivered a combined drone UAS mapping workflow and GeoAI pipeline to automate the inspection of distribution lines and assets. The system uses high-resolution RGB and zoom payloads to capture imagery, which is processed by AI-powered embedded systems in the cloud to detect visual anomalies such as cracked insulators, broken conductors, and vegetation encroachment. This workflow drives a proactive Predictive maintenance AI IoT strategy.

Technical Implementation: AI GIS Analytics and AI Engineering Solutions

The processing pipeline stitches images into orthomosaics and associates them with existing GIS asset geometries. We deployed two model families: object-level detection models (YOLO/RetinaNet variants) for physical defects, and segmentation models (U-Net variants) for vegetation encroachment. AI GIS analytics assign a severity score to each defect based on contextual features (asset criticality, historical failure rate), which is key to prioritizing work. This entire process showcases our deep AI engineering solutions expertise.

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Results & Impact: Geospatial Engineering and Smart City Solutions

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On pilot corridors (~120 km), the automated workflow reduced manual patrols by ~62%. More critically, the risk-based, prioritized dispatch reduced outage events attributed to vegetation by ~35% in the first six months. This high-ROI outcome confirms our strength as a smart city solutions provider delivering scalable geospatial engineering services for critical utilities.

Scalability & Embedded Context: The system integrates defects directly into the asset management system as pre-filled work-orders. Reliable mapping requires careful payload calibration and strict flight SOPs. The data forms a continuous feed for the utility's Digital twin smart city model, allowing planners to use a risk-based algorithm that combines severity and supply-impact scores for optimal maintenance scheduling, a service often provided by a specialized GIS consulting company.

EurthTech delivers AI-powered embedded systems, IoT product engineering, and smart infrastructure solutions to transform cities, enterprises, and industries with innovation and precision.

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