top of page
  • Srihari Maddula

Using IoT Devices to Monitor Human Behaviours and Localisation in Warehouses: Benefits and Examples

The Internet of Things (IoT) is revolutionizing the way we monitor and manage operations in warehouses and other industrial settings. By using sensors and other IoT devices to track the location and behavior of workers and equipment, it is possible to optimize tasks, improve safety, and enhance collaboration. In this article, we will explore the benefits of using IoT devices to monitor human behavior and localization in warehouses, and provide examples of how these devices can be used to drive improvements in efficiency, safety, and asset management.


One of the key benefits of using IoT devices to monitor human behaviors and localization in warehouses is the ability to optimize tasks and routes to reduce unnecessary movement and improve efficiency. For example, by using IoT sensors to track the location and movements of workers and the items they are picking, it is possible to optimize the route taken by each worker to minimize the distance travelled. This can lead to significant savings in terms of time and effort, ultimately resulting in increased productivity and cost savings.


Another key benefit of using IoT devices in warehouses is the ability to improve safety. By monitoring the behaviors of workers and equipment in real-time, it is possible to identify and address potential safety hazards before they become a problem. For example, by using IoT sensors to track the speed and location of forklifts, it is possible to detect when a forklift is moving too quickly or entering a restricted area and alert the operator to take corrective action. This can significantly reduce the risk of accidents and injuries, improving safety for workers and equipment alike.



In addition to improving efficiency and safety, IoT devices can also be used to enhance inventory management and asset management in warehouses. By tracking the movement of goods within a warehouse, it is possible to maintain a real-time inventory of each item, improving stock control and reducing the risk of lost or misplaced items. Similarly, by monitoring the usage and location of equipment, it is possible to optimize maintenance schedules and improve asset utilization, ultimately leading to cost savings and increased efficiency.


Finally, by sharing data on the location and behaviours of workers and equipment, it is possible to improve communication and collaboration within a warehouse. For example, by using IoT sensors to track the location and movements of each worker, it is possible to share this information in real-time to improve coordination between teams. This can lead to faster, more efficient task completion and enhanced collaboration between workers.


1. Increased efficiency: By tracking the location and movements of workers and equipment in a warehouse, it is possible to optimize tasks and routes to reduce unnecessary movement and improve efficiency.

For example, consider a warehouse where workers are responsible for picking items from storage and delivering them to packing stations. By using IoT devices to track the location of workers and the items they are picking, it is possible to optimize the route taken by each worker to minimize the distance travelled. This can be measured by calculating the total distance travelled by each worker per shift, or by comparing the total distance travelled before and after implementing the optimization.


2. Improved safety: IoT devices can be used to monitor the behaviours of workers and equipment in real-time, allowing managers to identify and address potential safety hazards before they become a problem.

For example, consider a warehouse where forklifts are used to move pallets around. By using IoT sensors to track the speed and location of the forklifts, it is possible to detect when a forklift is moving too quickly or entering a restricted area. This information can be used to alert the operator and prevent accidents. The impact on safety can be measured by comparing the number of accidents before and after implementing the IoT system.


3. Enhanced inventory management: By tracking the movement of goods within a warehouse, it is possible to accurately track inventory levels and improve stock control.

For example, consider a warehouse where items are stored in racks and bins. By using IoT sensors to track the movement of items as they are picked and placed into storage, it is possible to maintain a real-time inventory of each item. This can be measured by comparing the accuracy of the inventory before and after implementing the IoT system.


4. Better asset management: By monitoring the usage and location of equipment, it is possible to optimize maintenance schedules and improve asset utilization.

For example, consider a warehouse where several forklifts are used to move pallets around. By using IoT sensors to track the usage and location of each forklift, it is possible to optimize the maintenance schedule for each forklift based on its actual usage. This can be measured by comparing the downtime and maintenance costs for each forklift before and after implementing the IoT system.


5. Enhanced collaboration: By sharing data on the location and behaviours of workers and equipment, it is possible to improve communication and collaboration within a warehouse.

For example, consider a warehouse where multiple teams are responsible for different tasks. By using IoT sensors to track the location and movements of each worker, it is possible to share this information in real-time to improve coordination between teams. This can be measured by comparing the time taken to complete tasks before and after implementing the IoT system.


These Above mentioned Industry advantages will impact the Standard Warehouse Metrics and drive the overall productivity. Below are some of the list of the Metrics where we can see an impact with this IOT Merged with AI/ML Solution driven interventions.


1. Order accuracy rate: This metric measures the percentage of orders that are correctly fulfilled, taking into account the accuracy of the items picked and the completeness of the order. A high order accuracy rate is important to ensure customer satisfaction and reduce returns.


2. Order processing time: This metric measures the time it takes to process an order, from the time the order is received to the time it is shipped. A shorter order processing time is important to improve efficiency and reduce costs.


3. Inventory accuracy: This metric measures the accuracy of the warehouse inventory, taking into account the number of lost, damaged, or misplaced items. A high inventory accuracy rate is important to ensure that orders can be fulfilled in a timely manner and to minimize the risk of lost sales.


4. Order picking speed: This metric measures the speed at which orders are picked, taking into account the number of items picked per hour and the accuracy of the picks. A high order picking speed is important to improve efficiency and reduce costs.


5. Labor utilization: This metric measures the percentage of time that workers are actively engaged in productive tasks, as opposed to waiting or idle time. A high labor utilization rate is important to improve efficiency and reduce costs.


6. Safety performance: This metric measures the number and severity of accidents and injuries that occur in the warehouse. Strong safety performance is important to protect the health and well-being of workers and to minimize the risk of costly disruptions.


Overall, the use of IoT devices to monitor human behaviours and localization in warehouses offers a range of benefits, including improved efficiency, safety, inventory management, asset management, and collaboration. By leveraging the power of IoT technology, it is possible to drive significant improvements in productivity and cost savings in warehouse operations.


Eurth Tech Design & Development team has focused solutions on this domain feel free to contact us at info@eurthtech.com for a relevant solution that suites your requirements and we will be very interested to explore the possibilities.

3 views0 comments
bottom of page